Barnfield Engineering was assigned the task of upgrading the GJ Reservoir Tower platform to meet asset standard requirements. The original flooring was rusted, broken, and unsafe. The handrailing was also unsteady and did not adhere to the required height requirements. In order to create a secure and safe walkway throughout the reservoir tower platform, Barnfield Engineering successfully designed, manufactured, and installed GMS flooring and railing. This case study demonstrates the process in detail.
Design and Fabrication of GMS Flooring and Handrail
Barnfield Engineering designed GMS flooring and railing components. The choice of 25x5 OMF assured a strong and long-lasting flooring solution, while the galvanising procedure added extra defence against corrosion. The new railing was created using 42mm diameter tubing and was raised in height to improve safety. A yellow GRP kickplate was also installed as a visible safety measure.
Assessment of Steel Structure
Barnfield Engineering routinely inspected the steel structure during the removal of the old flooring to look for any hazardous corrosion that would jeopardise the platform's overall integrity and safety. By using preventive measures, any corrosion problems were swiftly identified and fixed.
Replacement of Handrail
The new 42mm diameter tube/standards were installed in lieu of the previous handrail, which was flimsy and shorter than necessary. Safety was greatly improved. The handrail was installed in accordance with the high requirements set by WIMES/TW Asset Standards, including the installation of the yellow GRP kickplate.
Flooring Installation and Swarf Collection
Four clips per panel were used to firmly fix the new GMS flooring panels, assuring their durability and lifespan. Barnfield Engineering meticulously gathered swarf with a magnet throughout the project, keeping the workplace tidy, secure and preventing contamination.
Modification of Ultrasonic Sensors
Barnfield Engineering adapted the GJ reservoir's level sensors that were mounted on brackets and hinged for simple maintenance, enabling effective monitoring and adjusting.
Barnfield Engineering's efforts in upgrading the GJ Reservoir Tower platform yielded several positive outcomes and benefits, including:
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